果园变量喷雾PWM高频电磁阀错相位流量调控模型

    Staggered-phase flow control model for PWM high-frequency solenoid valves in orchard variable-rate spraying

    • 摘要: 针对我国果园变量喷雾系统中脉宽调制(pulse width modulation, PWM)电磁阀在高压高频工况下流量调控研究不足的问题,该研究开发了一套可在线调节相位差的PWM电磁阀测试系统,设计并搭建了测试平台,开展了电磁阀开闭性能试验、错相位压力波动抑制试验以及流量特性试验。开闭性能试验对8款国产电磁阀进行了系统评估,并最终筛选出综合性能最优的电磁阀YCH31-12-2GSV,其常用工作频段的高压激活率可达86.1%;错相位压力波动抑制试验表明,错相位控制可使上游压力RMS(Root Mean Square)值有所降低,且对压力基波幅值的抑制效果尤为显著,工作频率为5 Hz时抑制率最大,为85.40%;流量特性试验构建了5~20 Hz频段下的果园变量喷雾PWM高频电磁阀错相位流量调控模型(R2>0.99),相对误差约为3%。试验表明,在30%~80%的线性区内,错相位控制显著提升了流量稳定性,各频段流量平均变异系数(CV)分别降低32.3%、23.4%、37.5%和62.9%。研究结果为果园 PWM 变量喷雾系统中国产高频高压电磁阀选型及流量调控策略优化提供了实验数据与技术参考。

       

      Abstract: A pulse width modulation (PWM) solenoid valve testing system capable of online adjustment of the phase difference was proposed to address the limited research on flow-control behavior of PWM driven solenoid valves under high-pressure (> 1 MPa), high-frequency (> 10 Hz) operating conditions in Chinese orchard variable-rate spray systems. This study designed and constructed an experimental platform that supports real-time adjustment of phase relationships among multiple valves and enables synchronized acquisition of upstream and downstream pressure and flow data with high temporal resolution for quantitative analysis. The platform facilitates controlled experiments under representative orchard spraying conditions which carried out three types of experiments: switching performance tests of domestic solenoid valves, suppression of staggered-phase pressure fluctuations, and flow characteristic measurements. The switching performance tests systematically evaluated eight domestic solenoid valves, which recorded the activation status of each valve at 0 MPa and 1.25 MPa under a 5-50 Hz frequency range and 10%-90% duty cycle. A comprehensive evaluation system was established based on five metrics: average activation rate at 0 and 1.25 MPa, activation rate difference, activatable frequency range, and stability. Comprehensive scores were calculated, Ultimately, the YCH31-12-2GSV solenoid valve emerged as the top performer (overall score: 0.997, stability score: 0.916), achieving an 86.1% high-pressure activation rate within the common operating frequency range of 5-20 Hz and demonstrating the highest robustness. The staggered-phase pressure fluctuation suppression test demonstrated that staggered-phase control reduced upstream pressure RMS (Root Mean Square) values by 21.19%, 6.19%, 16.85%, and 6.75%, respectively. Analysis of the pressure fluctuation spectrum upstream and downstream of the solenoid valve revealed particularly significant suppression of upstream pressure fundamental amplitude by staggered-phase control. The suppression rate peaks at 85.40% at 5 Hz, with rates of 79.90%, 82.79%, and 84.23% at 10, 15, and 20 Hz, respectively. Compared with synchronous (in-phase) driving, staggered-phase control significantly suppresses upstream pressure fluctuations. However, downstream (nozzle) pressure oscillations are not reduced, and their amplitudes are slightly higher than those under synchronous control. It can be significantly mitigated in engineering practice by improving the material of local piping networks or nozzle structures, such amplification effects. By stabilizing the upstream pressure and suppressing dominant harmonics, staggered-phase timing creates more consistent inlet conditions, which facilitates construction of more accurate flow-duty-cycle models and reduces flow irregularities at the nozzle caused by mainline oscillations. Flow characteristic testing established a phase-shift flow control model(R2>0.99) for orchard variable-spray PWM high-frequency solenoid valves operating within the 5-20 Hz frequency band. The optimal linear region was identified as 30%-80% duty cycle, where regression fitting yielded a relative flow error of approximately 3%. Test results indicate that within the linear zone, staggered-phase control significantly reduced traffic fluctuations and enhance stability. Furthermore, when the duty cycle exceeds 80%, the flow rate tends to stabilize, showing minimal increase with further rise in duty cycle, indicating a saturation trend beyond the linear operating range. The mean coefficient of variation (CV) for flow across all frequency bands decreased by 32.3%, 23.4%, 37.5%, and 62.9%, respectively. The reduction trend in CV aligns with the attenuation trend of the fundamental pressure fluctuation amplitude. These findings provide experimental data and technical references for selecting domestically produced high-frequency, high-voltage solenoid valves and optimizing flow regulation strategies in orchard PWM variable spray systems.

       

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