基于MEF-LSM阈值优选的联合收获机时域载荷外推方法

    Time-domain load extrapolation method for combine harvesters based on MEF-LSM threshold optimization

    • 摘要: 针对门限峰值(peak over threshold,POT)时域外推时,利用图像法选取阈值依赖主观经验,导致载荷外推结果不准确的问题,该研究提出一种超出量均值函数-最小二乘法(mean excess function-least squares method,MEF-LSM)的阈值优选方法。首先,利用经验模态分解(empirical mode decomposition,EMD)方法分解联合收获机田间作业非平稳载荷为主载荷和趋势载荷。其次,对主载荷使用MEF方法确定候选阈值区间,研究不同候选阈值的LSM特征参数和不同候选阈值对应的外推结果检验指标关系,选取特征参数最小的阈值作为最优阈值。再次,提取超阈值的极值载荷,并外推由经验模态分解得到的主载荷,利用广义帕累托分布(generalized pareto distribution,GPD)拟合极值点分布,线性组合外推主载荷与趋势载荷,获得联合收获机时域外推载荷。最后,对比MEF-LSM与超出量均值函数阈值选择方法得到的时域外推结果。结果表明,特征参数越小,所对应的阈值外推结果准确性高,MEF-LSM方法相较超出量均值函数图像法的阈值外推结果检验指标R2提高了1.23%。验证了MEF-LSM方法的有效性。研究结果可为联合收获机载荷谱的编制提供参考,为准确预测农机装备疲劳寿命和可靠性分析提供依据。

       

      Abstract: During field operations, combine harvesters operate in complex environments and endure alternating random loads, leading to fatigue failure in critical components such as the front and rear axles and chassis frame. This compromises the overall operational performance and harvesting efficiency of the combine harvester. Therefore, accurately analyzing the time-domain load characteristics of key components during field harvesting operations and deriving load spectra that reflect actual field working conditions are crucial for assessing the fatigue endurance and reliability of agricultural machinery like harvesters. Load spectra form the foundation for accurate fatigue life analysis. Considering the cost of compiling load spectra, it is often feasible only to measure load data over a limited period, followed by load extrapolation to obtain the full-life load spectrum. Currently, load extrapolation primarily falls into two categories: time-domain extrapolation and rainflow extrapolation. Rainflow extrapolation methods can be classified based on fitting approaches into parametric rainflow methods using single or mixed distributions, and nonparametric rainflow methods employing kernel density estimation and extremal theory. However, rain-flow extrapolation methods lose the load time history during the extrapolation process, limiting their application in load extrapolation. The key technology for time-domain extrapolation is using peak over threshold (POT) for extrapolation. Empirical methods suffer from significant variability in extrapolation results due to unreasonable threshold selection, while computational methods face challenges in obtaining accurate thresholds due to overly complex threshold determination. To address the inaccuracy of load extrapolation results when using the image method to select thresholds for POT models in time-domain extrapolation, this study proposes a threshold optimization method based on the mean excess function-least squares method (MEF-LSM) approach, grounded in empirical mode decomposition (EMD). Using measured strain signals from a tracked combine harvester as an example, this study analyzes time-domain load extrapolation methods and validates the proposed approach. This method initially employs EMD to decompose the non-stationary load signals generated during the combine harvester's field operations. By separating these signals into primary load and trend components, it effectively addresses the unsuitability of POT extrapolation for non-stationary time-domain load signals, ensuring the validity of the selected amplitude load for extrapolation. Furthermore, the MEF method is applied to the dominant load obtained from the decomposition to determine candidate threshold intervals. To obtain the optimal threshold, the relationship between the LSM feature parameters of different candidate thresholds and the validation metrics of the corresponding extrapolation results was investigated. It was found that when the feature parameters were minimal (the residual sum of squares was minimal), the overshoot threshold samples exhibited the best fitting performance, yielding the maximum validation metric R2 for the extrapolation results. Therefore, this threshold was selected as the optimal threshold. Once again, based on the optimal threshold, the super-threshold load is extracted to obtain the super-threshold sample. The generalized pareto distribution (GPD) is used to fit the distribution of extreme points in the super-threshold sample. The shape parameter and scale parameter are calculated to obtain the GPD distribution function. The GPD distribution function is then used for simulation extrapolation to obtain the extrapolated main load. The main load and trend load are linearly combined to obtain the time-domain extrapolated load for the combine harvester. Finally, comparing the statistical characteristics of the original load and the extrapolated load reveals relative errors of 1.62%, 1.04%, and 3.89% for the standard deviation, root mean square, and kurtosis coefficient, respectively. Rainfall count analysis of both original and extrapolated loads revealed an amplitude correlation coefficient of 0.9953 and a mean correlation coefficient of 0.9936 between the two sets of loads. The results indicate that smaller characteristic parameters correspond to higher accuracy in threshold extrapolation. Specifically, the MEF-LSM method achieved a 1.23% improvement in the R2 verification metric for threshold extrapolation compared to the mean excess function image method. This validates the effectiveness of the MEF-LSM method. The findings provide a reference for compiling load spectra for combine harvesters and offer a basis for accurately predicting the fatigue life and reliability analysis of agricultural machinery equipment.

       

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