有限元分析在水果机械收获中的应用研究进展

    Research progress on fruit harvesting using finite element analysis

    • 摘要: 探究鲜果采收及采后损伤机理,借助有限元分析解析水果在各类工况下的载荷响应,为优化水果机械化采收设备、改良包装结构等提供科学依据与技术支撑,从而减少水果收获及采后损失。该文系统综述了基于有限元分析的水果收获研究进展,首先概述了振动收获、收获辅助平台及采摘机器人等机械化收获技术的现状;其次阐述了有限元建模的核心流程,包括几何建模、水果属性获取与网格划分;重点分析了有限元分析在水果流变特性(静态与动态应力场景)研究中的应用,及其在振动收获设备优化、采摘机器人采摘模式探索与末端执行器设计中的实践。当前针对有限元分析的研究仍面临模型简化与仿真精度的平衡难题、动态作业场景下边界条件的适配性不足、水果属性与工况参数标准化数据库缺失等关键挑战,这些问题制约了有限元分析成果向实际应用的转化效率。未来,随着多物理场耦合仿真技术、人工智能与有限元方法的深度融合,以及跨品种水果属性数据库的完善,有限元分析将在复杂工况下的收获损伤精准预测、自适应采摘装备的智能优化、多机型协同作业系统的性能仿真等方面实现更大突破,为水果机械化收获技术的规模化应用提供更坚实的理论与技术支撑,助力全球水果产业向高效、低损、智能化方向转型升级。

       

      Abstract: Mechanical harvesting has been widely used in recent years, due mainly to the ever-increasing fruit demand and the labor shortages. Fortunately, the numerical simulation can be expected to analyze the response of the fruits to the compression, vibration, and impact under various mechanical loads and environment. Among them, finite element analysis (FEA) can be utilized to predict the complex mechanical behavior, thereby providing for an efficient, low-cost, and high-precision solution for fruit harvesting. In this study, a systematic review was presented on the research progress of the fruit harvesting using FEA. Firstly, the current status of the mechanized harvesting was outlined, including the vibration harvesting, harvest assist platforms, and picking robots. Secondly, the research process of the finite element modeling was presented during fruit harvesting. In geometric modeling, 3D scanning and reverse engineering were typically adopted to reconstruct the accurate models of the fruits, branches, and harvesting equipment. The fruit physical properties were acquired to determine the key indicators, such as the elastic modulus, Poisson's ratio, and yield strength after mechanical tests (e.g., uniaxial compression, tensile, and impact tests). These parameters were directly determined the accuracy of the simulation. Mesh generation was often required to balance the computational efficiency and accuracy for the reliability of the simulations. Thirdly, two fields of the FEA application were focused on the fruit rheological properties and the optimization of the harvesting equipment. In rheological properties, the FEA was used to simulate the static stress (e.g., fruit stacking during storage) and dynamic stress (e.g., impact during vibration harvesting or robotic picking). The stress distribution was then obtained to identify the high-risk damage areas. In terms of the equipment optimization, the FEA was employed to adjust the parameters of the vibration harvesting (frequency, amplitude, and excitation direction), in order to reduce the fruit damage. The structural components of the robotic end-effectors (e.g., flexible grippers made of silica gel or rubber) were optimized to minimize the contact stress. The picking paths were also simulated to improve the operational efficiency of the robotic arms. Finally, the current challenges were summarized for the future directions, such as the balance between model simplification and simulation accuracy, insufficient adaptability of the boundary conditions in the dynamic operation scenarios, and the lack of standardized databases for the fruit attributes and working parameters. The efficiency of the FEA was then restricted in the practical applications. Multi-physics coupling, artificial intelligence (AI) and FEA were integrated for the databases of the cross-variety fruit attributes in the future. Greater breakthroughs were found, such as the accurate prediction on the harvesting damage under complex working conditions, intelligent optimization of the adaptive picking equipment, and the performance of the multi-machine collaborative operation. Furthermore, the model iteration and verification were combined with the field test, in order to strengthen the connection between numerical simulation and engineering practice. More solid theoretical and technical support were also provided for the large-scale application of the mechanic harvesting. The fruit industry can transform and then upgrade towards the high efficiency, low damage and intelligence. Numerical simulation can also provide the efficient and feasible solution in fruit harvesting.

       

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