旋转阻尼式喷头转速及其均匀性的实验研究

    Influence of Damping Grease Formulations on the Rotational Speed and Uniformity of an Irrigation Sprinkler

    • 摘要: 针对国产旋转阻尼喷头转速不均匀导致的喷头喷洒均匀性问题,本文研究了不同阻尼脂对喷头转速及其均匀性的影响。通过对比装配国产阻尼脂、添加不同比例硅微粉的改进型阻尼脂1号(硅微粉质量含量为15%)和2号(硅微粉质量含量为20%)以及进口阻尼脂下喷头的性能差异,以确定性能最优的改进型阻尼脂。首先,开展了不同温度、喷盘结构和工作压力下阻尼喷头的性能对比实验,结果表明改进型阻尼脂2号在多种工况下综合性能最优。在环境温度为10、16、30℃、棕色喷盘、103与138 kPa下,1号、2号、国产及进口阻尼脂喷头的转速波动率分别在1.574%~3.749%、0.805%~3.308%、1.738%~3.057%和0.448%~2.207%之间,2号阻尼脂喷头性能最接近进口阻尼脂喷头。然后,监测对比了2号、国产和进口阻尼脂喷头在大压力下长时间运行的稳定性,发现在207 kPa压力下连续工作9 h后,2号、国产和进口阻尼脂喷头的转速平均值分别为3.80,10.33和4.81 r/min,对应转速波动率平均值分别为3.27%、10.78%和0.97%,进一步证实了与原有国产阻尼脂喷头相比,2号阻尼脂喷头性能更为稳定。综上,2号阻尼脂喷头综合性能最优,但在高温下的黏性有降低趋势,因此可在现有材料配比基础上,在15%~25%的质量含量范围内,设置浓度梯度进行实验,以确定硅微粉的最优添加量,并探索提高温度稳定性的添加剂以改善阻尼脂的高温性能。研究结果可为优化旋转阻尼喷头性能、助力其摆脱国外技术依赖提供依据。

       

      Abstract: Existing studies have systematically revealed the effects of factors such as sprinkler disc structure, nozzle diameter, and working pressure on the hydraulic performance of sprinklers. However, the influence of damping grease viscosity on the rotational speed uniformity of rotating-damped sprinklers remains unknown. The rotational speed uniformity of rotating-damped sprinklers plays a crucial role in ensuring stable water distribution and improving irrigation uniformity in sprinkler systems. Rotating speed fluctuations not only lead to uneven water distribution, affecting crop growth, but also reduce water use efficiency. Therefore, an in-depth study of the key factors affecting rotational speed uniformity is of great significance for improving sprinkler performance and irrigation quality. Therefore, the R3000 rotating-damped sprinkler equipped with damping greases of different viscosities is used as the research object, aiming to investigate the influence of damping grease viscosity on the sprinkler’s hydraulic performance, with a focus on the effects of different working parameters and sprinkler disc structures on rotational speed stability, so as to break the foreign monopoly on damping mechanisms and enable low-cost, low-vibration, constant-speed sprinklers to replace low-pressure impact sprinkler products. The sprinklers used in the experiment were equipped with domestic damping grease, improved damping grease No.1 and No.2(where No.1 and No.2 refer to the original domestic damping grease modified by the addition of silica micropowder at mass-volume fractions of 15% and 20%), and imported damping grease. The improved damping grease was developed on the basis of the domestic formulation, in which silica micropowder was incorporated at different concentrations to achieve performance modification and tailoring of the grease’s rheological and viscous characteristics. In Grease No.1 and Grease No.2, the contents of silica micropowder were 15% and 20%, respectively, representing two distinct loading levels intended to tune viscosity and damping behavior across operating conditions. Rotational speed was measured in real time using a Hall sensor, and systematic experiments were conducted under different temperatures, sprinkler disc structures, and working pressures. Experimental results demonstrated that Grease No.2, containing 20% silica micropowder, delivered the best overall performance under a variety of operating scenarios, exhibiting superior rotational-speed stability and comprehensive operational robustness relative to the other formulations. Taking the brown sprinkler disc as an example, under low temperature and low pressure conditions such as 10℃ and 103 kPa, the rotational speed fluctuation ranges for the No.1, No.2, domestic, and imported damped sprinklers were 1.186%-8.503%, 0.075%~1.769%, 0.717%~8.455%, and 0.182%~2.287%, respectively. Notably, the No.2 damped sprinkler exhibited the smallest variation in rotational speed fluctuation, performing closest to the imported sprinkler. In fact, under these specific conditions, its rotational stability surpassed that of the imported sprinkler. Under high temperature and high pressure conditions such as 30℃ and 137 kPa with the brown disc, the rotational speed fluctuation ranges for the same four sprinkler types were 1.252%~9.783%, 0.611%~3.990%, 0.488%~5.476%, and 0.065%~3.574%, respectively. Once again, the No.2 damped sprinkler demonstrated the lowest rotational speed fluctuation and maintained performance most comparable to the imported sprinkler. In summary, these findings confirm that the modifications applied to Grease No.2 fully achieved the intended objectives, and the performance of the No.2 damped sprinkler proved to be optimal. Further analyses of the long-term stability of the No.2 damping grease, domestic damping grease, and imported damping grease under high pressure over extended periods were performed. After continuous operation for 9 hours at a working pressure of 207 kPa, the average rotational speeds of sprinklers equipped with these three types of damping grease were 3.80 r/min, 10.33 r/min, and 4.81 r/min, respectively, with the corresponding average rotational speed fluctuation rates of 3.66%, 10.78%, and 0.97%. Compared with the domestic grease sprinkler, the rotational performance of the No.2 grease sprinkler is closest to that of the imported grease sprinkler. However, compared with the imported grease sprinkler, the rotational speed of the No.2 grease sprinkler is lower due to its slightly higher viscosity. Therefore, to address the high viscosity of Grease No.2 at low temperatures and its viscosity reduction at elevated temperatures, follow-up research can adjust the proportion of silica micropowder and consider introducing new components to optimize stability under high-temperature and long-duration operating conditions.

       

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