蓖麻油基聚氨酯耦合保水剂制备复合包膜尿素及其应用

    Preparation of composite coated urea by castor oil-based polyurethane coupling water retaining agent and its application

    • 摘要: 为解决中国因化肥施用量过大、利用率低导致的氨挥发和氮淋溶等环境问题,该研究以保水剂(super absorbent polymer, SAP)为外包膜,蓖麻油基聚氨酯为内包膜,制备了兼具保水与缓释功能的复合包膜尿素,并系统探讨了保水剂对包膜肥料缓释性能和控失效果的影响。结果表明,添加5% SAP的复合包膜尿素的缓释期为72 d,与未添加SAP的聚氨酯包膜尿素(polyurethane coated urea, PCU)相比提升10.77%。氨挥发试验证明,添加5% SAP的复合包膜尿素(PCUB5)的30 d的氨挥发量比5%PCU降低17.65%,比纯尿素降低76.67%。与未加肥料组相比,PCUB5的土壤持水率提高了9.66个百分点。通过土柱淋溶试验,发现PCUB5的30 d的总氮累计流失浓度较纯尿素处理组减少了79.03%。大田试验结果表明,与纯尿素处理组相比,减施20%的PCUB5处理组可显著提高夏玉米的生长表现,其株高增加4.37%,茎粗增加5.59%,叶绿素含量增加4.90%,总干物质含量增加6.71%,且产量显著提高24.7%(P<0.05)。研究证实,复合包膜尿素通过水凝胶屏障效应与氢键协同作用,实现氮素释放与作物需肥周期的精准匹配,其“以水调肥”机制为干旱区农业提供了解决方案。复合包膜尿素其养分缓释周期可满足夏玉米生长周期的营养需求,能够在减施20%情况下显著提高夏玉米产量,是一种具有较好应用前景的肥料产品。

       

      Abstract: Chemical fertilizers have been widely used for crop production in recent years. However, the current utilization rate of chemical fertilizers is generally low. Particularly, the excessive application has also led to the enrichment of the soil nutrients in the short term, far exceeding the nutrient requirements of plant growth. This nutrient imbalance can cause a serious waste of the fertilizer resources, and a series of chain environmental issues, such as soil compaction, microbial imbalance, ammonia volatilization, and nitrogen leaching. Multiple threats have been posed to the ecological environment. In this study, a composite coated urea was prepared to match the nutrient demand of the crops using slow release, in order to improve the soil water use efficiency with the help of the water retention function. The superabsorbent polymer (SAP) in the laboratory was used as the outer coating. The inner coating was taken as the polyurethane that was synthesized by polymethylene polyphenyl polyisocyanate (PAPI) and castor oil (CO). The composite coated urea (PCUB) was prepared with multiple functions, such as water retention and slow release. A systematic investigation was made to explore the effect of the amount of SAP on the slow release and loss control performance of the fertilizer. The number of days was 65 days for 80% slow release of polyurethane-coated urea without SAP (PCU). The PCUB with 5% SAP (PCUB5) effectively prolonged the slow-release period of fertilizer to 72 days. The hydrogel layer was formed into a three-dimensional network structure. The nitrogen release was then delayed after water absorption. The SAP significantly increased the water absorption of the fertilizer. Specifically, the water absorption of the PCUB5 reached 16.53 g/g. The experimental results showed that the ammonia volatilization of the PCUB5 treatment group was 17.65% lower than that of the PCU ones within 30 days, and 76.67% lower than that of the pure urea ones. At the same time, the soil with the PCUB shared a significant increase in the water holding and retention rate. Therefore, the SAP enhanced the soil water interception and then extended the effective water supply cycle of the soil. The soil column leaching experiment shows that the 30-day total nitrogen cumulative loss concentration of the PCUB5 treatment group was 79.03% lower than that of the pure urea treatment group. The field experiment showed that the PCUB5 treatment group, with a 20% reduction in dosage, significantly improved the growth performance of the summer maize, compared with the pure urea treatment. Among them, the plant height, stem diameter, chlorophyll content, dry matter content, and yield increased by 4.37%, 5.59%, 4.9%, 6.71%, and 24.7% (P<0.05), respectively. The nitrogen release cycle of the PCUB was more suitable for the nutritional needs of the summer maize. The synergistic effect of the hydrogel barrier and hydrogen bond can greatly contribute to the nitrogen release and crop fertilizer requirement cycle. The water-fertilizer regulation can provide a promising solution to sustainable agriculture in the arid areas. The nutrient release cycle of the PCUB can fully meet the nutritional needs in the growth cycle of the summer maize. The yield of summer maize can be significantly enhanced under the condition of reducing the 20% urea. A kind of fertilizer product can also be obtained with excellent prospects.

       

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