下降管反应器生物质快速热解多物理场耦合瞬态模拟

    Transient multiphysics coupled simulation of biomass fast pyrolysis in a down-tube reactor

    • 摘要: 为准确描述下降管反应器内生物质颗粒与高温陶瓷球之间的瞬态传热与热解行为,该研究提出了一种基于分布活化能模型(distributed activation energy model, DAEM)的多物理场耦合数值模型。该模型在颗粒能量平衡框架下,引入接触导热、气膜导热、对流与辐射多种传热机制,并与质量转化过程和活化能分布特征相耦合,建立了用于描述生物质快速热解过程的常微分方程模型。基于热重分析试验数据,对高斯、洛伦兹及逻辑斯谛3种活化能分布函数进行了参数反演与对比分析。结果表明,洛伦兹分布能够更准确地再现试验热重曲线,其平均绝对误差(mean absolute error, MAE)和均方根误差(root mean square error, RMSE)分别为 0.011 6和 0.013 8。数值模拟结果显示,生物质颗粒在初始阶段经历了极高的升温速率(峰值达到2.14×103 ℃/s),但热解反应相对于温度演化存在明显的动力学滞后特征。传热机制分析表明,对流与导热在整个热解过程中占主导地位,而在高温阶段辐射传热的贡献不可忽略。参数敏感性分析进一步揭示,陶瓷球温度和生物质颗粒粒径对热解效率具有显著影响,反应焓和颗粒碰撞概率次之,而辐射视角因子的影响相对有限。研究结果表明,在传热条件充分的快速热解工况下,过程控制机理由传热受限逐渐转变为化学反应动力学受限。研究为深入理解下降管反应器内多物理场耦合热解行为特征及反应器结构与工艺参数优化提供了理论依据和数据支持。

       

      Abstract:
      A transient multiphysics numerical framework is developed to accurately describe the coupled heat transfer and fast pyrolysis behavior of biomass particles interacting with high-temperature ceramic balls in a down-tube reactor. The model is based on the Distributed Activation Energy Model (DAEM), which effectively captures the intrinsic heterogeneity of biomass pyrolysis kinetics. Multiple heat transfer mechanisms—including Hertzian contact conduction, gas-film conduction, convection, and radiation—are explicitly incorporated to establish a complete energy balance and a system of coupled ordinary differential equations governing particle-scale thermal and reaction dynamics.
      Thermogravimetric analysis (TGA) data obtained at different heating rates were used to calibrate the kinetic parameters. Gaussian, Lorentzian, and logistic functions were systematically compared to describe the activation energy distribution. Among them, the Lorentzian distribution provided the best agreement with experimental data, yielding a mean absolute error (MAE) of 0.011 and a root mean square error (RMSE) of 0.013, owing to its superior capability in representing the extended high-energy tail of biomass pyrolysis reactions.
      Simulation results indicate that biomass particles experience extremely rapid heating during the initial stage, with peak heating rates reaching 2.14 × 103 ℃·s−1. Despite the rapid attainment of thermal equilibrium, a pronounced delay in mass conversion was observed, revealing that fast pyrolysis under down-tube conditions is governed by intrinsic chemical kinetics rather than heat transfer limitations. Heat transfer analysis further shows that conduction (including direct solid–solid contact and gas-film pathways) and convection dominate the energy exchange process, collectively accounting for approximately 85~90% of total heat transfer. Radiation contributes a smaller fraction (10~15%) but remains non-negligible at elevated temperatures. The endothermic nature of biomass pyrolysis leads to cumulative energy consumption, which further prolongs the completion of conversion.
      A comprehensive parameter sensitivity analysis demonstrates that ceramic ball temperature and biomass particle radius are the most influential factors affecting heating rates and conversion efficiency. Increasing the ceramic ball temperature markedly accelerates particle heating and enables near-complete attainment of the theoretical conversion (~83.3%), whereas reducing particle size mitigates thermal inertia and shortens reaction lag. Reaction enthalpy and collision probability exert secondary effects, while the radiative view factor plays a minor role due to its limited contribution to overall heat transfer.
      The proposed DAEM-based multiphysics model provides both mechanistic insight and quantitative predictive capability for biomass fast pyrolysis in down-tube reactors. By accurately reproducing transient temperature evolution, mass conversion, and reaction rate characteristics, the framework offers practical guidance for reactor design and operation, including optimization of solid–solid contact efficiency, particle size selection, and external heating intensity. Owing to its modular structure, the model can be readily extended to other thermochemical conversion systems, such as fluidized beds or rotary kilns, through appropriate modification of boundary conditions. Future work will focus on coupling particle-scale dynamics with CFD-based reactor-scale simulations to further enhance predictive fidelity.

       

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