玉米品字形密植高速精量排种器性能试验及参数影响

    Performance test and parameter effects of the high-speed precision seed-metering device for maize delta-row dense plantings

    • 摘要: 针对玉米品字形密植播种机在高速作业时排种器内种子-气流-机械多场耦合作用机理不明确,种子运动规律与气流分布特性不清晰,影响排种器工作性能的问题,该研究阐述了气压式玉米品字形密植高速精量排种器的总体结构与工作原理,通过理论分析、仿真、台架以及田间试验等方法探究了关键工作参数对排种器性能的影响规律。建立了排种器充种过程与清种过程的理论模型,运用DEM-CFD耦合仿真方法模拟了排种器工作过程,探究了排种器腔室与型孔流场特性,分析了清种区在不同清种角度下合格品字组种子平均曳力与速度变异系数变化趋势,并揭示了大圆形、大扁形、小圆形、小扁形种子在排种器内的运动规律。就品字形播种特点提出了品字合格指数、投影粒距合格变异系数、行距合格指数、行距合格变异系数作为排种器播种质量的评价指标,以清种角度、腔室入口压力及作业速度为试验因素进行了全因素台架试验,并开展了不同耕作类型下玉米品字形密植田间高速播种试验。各类型种子运动规律结果表明:大圆粒种子是该排种器更为适播的种子类型。从台架试验结果来看,在清种角度3.0°~4.0°、腔室入口压力3.6~4.2 kPa以及作业速度12~16 km/h工况下,该排种器品字合格指数不低于70%,投影粒距合格变异系数不高于12%。田间试验结果表明,当清种角度为4°、腔室入口压力为4.2 kPa以及作业速度范围为12~16 km/h时,该排种器在不同耕作模式下品字合格指数不低于72%,行距合格指数不低于85%,投影粒距合格变异系数不高于14%,行距合格变异系数不高于8%,在平作与垄作模式下均能保持较高的品字形播种质量,满足玉米精密播种要求。该研究可为气压式玉米品字形密植高速精量排种器性能地进一步提升提供依据。

       

      Abstract: A seed-metering device is confined to the seed-airflow-mechanical multi-field coupling mechanism during high-speed operation of the maize delta-row dense planting planter. It is also unclear on the seeds movement and airflow distribution, leading to the low performance of the device. This study aims to explore the overall structure and working principle of the air-pressure high-speed precision seed-metering device. Theoretical analysis, simulation, bench testing, and field trials were also carried out to investigate the influence of the key parameters on the performance of the device. Theoretical models were then established for the seed-filling and seed-cleaning of the device. DEM-CFD coupling simulation was used to explore the flow field of the device chamber and the shape holes. A systematic analysis was made on the variation trend of the average drag force and coefficient of variation of speed of the qualified delta-row group seeds in the seed-cleaning zone at different seed-cleaning angles. The specific motion was observed for the big-rounded, big-flat, small-rounded, and small-flat seeds in the device. Some indicators were defined for the quality evaluation on the delta-row sowing of the device, including the qualified index of delta-row, qualified index of row spacing, projection spacing qualifying coefficient of variation, and row spacing qualifying coefficient of variation. Full-factor bench tests were conducted with the seed-cleaning angle, chamber inlet pressure, and operating speed as the experimental factors. While the high-speed sowing field tests were conducted on the maize delta-row dense planting in different tillage patterns. Simulation tests show that the coefficients of variation of pressure and flow velocity were less than 2.9% and 4.8%, respectively, when the chamber inlet pressure was in the range of 3.6-4.2 kPa. There was a more uniform and stable distribution of the flow field in the device. The average drag force of the seeds in the qualified delta-row group was higher than 0.06 N in the range of the seed-cleaning angle of 3.0°-4.0°, where the coefficient of variation of speed was lower than 5.29%, indicating more stable seed-cleaning. In the motion of each type of seed, the average drag force of the big-rounded seeds was 0.0793 N from the stable seed-filling to the seed-unloading point, indicating the more suitable for the seed type of sowing. The bench tests showed that the qualified index of the delta-row of the device was more than 70%, and the projection spacing qualifying coefficient of variation was less than 12% at the seed-cleaning angle of 3.0°-4.0°, chamber inlet pressure of 3.6-4.2 kPa, and operating speed of 12-16 km/h. Field test results show that the qualified indexes of the delta-row of the device and row spacing were more than 72% and 85%, respectively. The projection spacing qualifying coefficient of variation was less than 14%, with the seed-cleaning angle of 4°, the chamber inlet pressure of 4.2 kPa, and the operating speed of 12-16 km/h. The row spacing qualifying coefficient of variation was less than 8% under various tillage patterns. The device can be expected to maintain the high quality of delta-row sowing in both flat breaking and ridge plowing modes, fully meeting the requirements for the precision sowing of maize. This finding can provide a basis to further improve the performance of the device.

       

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