4 LQ-1型侧牵引式大葱联合收获机设计与试验

    Design and test of 4 LQ-1 side traction scallion harvester

    • 摘要: 随着大葱产业规模化发展,人工收获及半机械化作业模式已不能满足生产需求。针对大葱机械化收获过程中存在的土壤壅堵、葱体损伤等问题,该研究提出一款侧牵引式大葱联合收获机。该机采用分土机构与挖掘抬升机构协调的方式,实现了回转分土与渐进式抬升作业,实现低损挖掘与稳定抬升;采用夹持输送机构与回转清土机构配合,完成大葱有序输送与根系高效清理;通过理论分析与试验研究,确定了关键部件结构及参数关系。以前进速度、分土转速、夹持带倾角为变量,以漏收率、损伤率、挖净率为评价指标,进行三因素三水平正交试验研究。运用Design-expert软件构建各因素与指标的数学模型,得出参数影响规律及最佳参数组合。当前进速度为300 mm/s、分土机构转速为200 r/min、夹持带倾角为30°时,大葱的漏收率为0.8%、损伤率为2.85%、挖净率为98.7%,满足大葱收获装备的技术要求。研究成果可为侧牵引式大葱收获机的结构改进与性能提升提供了理论依据和技术支撑。

       

      Abstract: A scallion is one of the most favorite vegetables in the world. However, manual and semi-mechanized operations cannot fully meet the large-scale harvesting of the scallion industry in recent years. Some challenges also remained in mechanized scallion harvesting, such as soil clogging and crop damage. This study aims to present the design, key component optimization, and field validation of the 4 LQ-1 side traction scallion combine harvester. Five subsystems were integrated in the harvester: a depth-limited device, a combined excavation device, a conveying and soil-cleaning device, a lateral laying device, and a transmission system. The sequential operations were then realized, including the ridge-side soil separation, excavation and lifting, clamping and conveying, rotary soil cleaning, and lateral laying in a single pass. Technical parameters included an overall dimension of 3 600×2 100×1 400 mm (length×width×height), a matched power of no less than 88.2 kW, a working width of 0.25 m, a total weight of 436 kg, a three-point hitch connection, and a working speed range of 0.3-0.4 m/s. One key part of the harvester, the combined excavation device consisted of a soil separation and an excavation-lifting mechanism: The soil separation mechanism was used the rotating spiral blades (with the maximum diameter of 250 mm and a shaft diameter of 75 mm) to cut, crush, and push soil from both sides of the scallion ridge, thus reducing the soil volume that handled by the excavation shovel, in order to prevent the soil clogging; The excavation-lifting mechanism was adopted a trapezoidal digging shovel (275 mm in width and 120 mm in length) to minimize the excavation resistance, paired with lifting bars (250 mm in length and 75 mm in spacing) that loosen and lift the soil-scallion mixture, thus allowing crushed soil to fall through the bar gaps during lifting. The conveying and soil-cleaning device comprised a clamping and conveying mechanism, as well as a rotary soil-cleaning mechanism: The clamping mechanism was used the flexible foam rubber belts (100 mm in width) to gently grip the scallion at the junction of leaves and the white part (scallion bulb), with a feeding inlet width of 300 mm (matching the average leaf spread of mature scallions) and a depth of 600 mm, in order to obtain the stable clamping without damaging the crop; The rotary soil-cleaning mechanism was employed the rubber rods rotating at 20 r/s to strike and remove adhering soil from scallion roots, thus balancing the cleaning efficiency and crop protection (in order to avoid the damage caused by excessive rotation speed). The transmission system was used to draw the power from a tractor: the tractor’s power take-off shaft was connected to the harvester’s main drive shaft via a universal joint and an HD input commutator, thus powering the soil separation mechanism (through an HD output commutator and chain drive) and the rotary soil-cleaning mechanism (through chain drive). The tractor’s hydraulic system was used to drive the clamping belt’s hydraulic motor and lifting cylinders. The lateral laying device was powered by the harvester’s own electrical system. A three-factor and three-level orthogonal experiment was conducted to optimize the performance. The variables were taken as the forward speed, soil separation mechanism rotation speed, and clamping belt inclination angle. While the evaluation indicators were taken as the leakage rate (unharvested scallions), damage rate (structurally damaged scallions), and excavation rate (successfully harvested scallions). The experiment was carried out in a sandy loam field in Jiaozhou, Shandong Province, China, in May 2024. The soil moisture content was 8.3%, soil compaction was 0.6 MPa, and scallions were planted with 269 mm ridge height, 801 mm ridge spacing, and 62 mm plant spacing. Mathematical models between factors and indicators were established using Design-Expert software. The optimal combination of the parameters was determined: a forward speed of 300 mm/s, a soil separation mechanism rotation speed of 200 r/min, and a clamping belt inclination angle of 30°. Field validation tests (three replicates, each covering 100 m of ridge) showed that the leakage rate was 0.8%, the damage rate was 2.85%, and the excavation rate was 98.7% under the optimal parameters. The absolute error between the measured and model predictions was within 5%, fully meeting the technical requirements for the scallion harvesting equipment (leakage rate ≤5%, damage rate ≤5%, and excavation rate ≥90%). This finding can provide the theoretical basis and technical support to the structural and performance enhancement of the side traction scallion harvesters, in order to effectively reduce the harvesting costs for the high operation quality of the ridge-planted scallions.

       

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