微波加热-纤维素酶酶解提高红小豆全粉功能成分的工艺优化

    Process optimization of microwave heating-cellulase hydrolysis to improve the nutritional and functional components of whole red kidney bean flour

    • 摘要: 针对红小豆全粉功能成分释放量少和原料利用率低等问题,该研究应用微波加热和纤维素酶酶解处理红小豆原料,以微波功率、微波时间、加酶量、酶解时间、酶解温度为影响因素,以红小豆全粉的平均温度、含水率、可溶性膳食纤维含量、总酚为目标量,进行中心组合试验设计;采用层次分析-客观赋权混合加权结合响应面法分析指标的影响规律,优化加工工艺参数。结果表明,微波体加热效应(取决于微波功率、微波时间)促使红小豆整豆内多酚类物质释放,增加膳食纤维与酶接触面生成可溶性膳食纤维,因此微波加热与纤维素酶酶解协同可提高可溶性膳食纤维和总酚含量。优化后获得红小豆全粉微波加热-纤维素酶酶解的工艺参数为微波功率440 W、微波时间10 min、加酶量2.0%、酶解温度55 ℃、酶解时间2 h,使用该优化工艺参数得到的红小豆全粉可溶性膳食纤维含量为8.26 g/100 g、总酚含量为485.58 mg/100 g,产品评分为140.53。在营养品质与功能特性方面,与常规加工的红小豆全粉对比,可溶性膳食纤维含量增加了87.3%、总酚含量增加了31.56%。研究结果表明微波加热-纤维素酶酶解方法可增加红小豆全粉功能成分释放量和原料利用率,为红小豆全粉加工生产提供技术依据。

       

      Abstract: Red kidney bean is often confined to the low release of nutrients and functional components in the whole powder. In this study, a combination of microwave ripening and cellulase hydrolysis was employed to process the raw materials of the red kidney bean. The processing parameters were optimized to enhance the nutritional and functional properties of the final products. Five key factors: microwave power, microwave time, amount of enzyme added, enzyme digestion time, and enzyme digestion temperature were selected as the independent variables. The dependent variables included the average temperature, water content, dietary fiber content, total phenol content, and antioxidant properties of the red kidney bean whole powder. A central combinatorial experiment was introduced to systematically analyze the influence of these factors on the target quantities. Additionally, the hierarchical analysis-objective hybrid weighting (AHP-CRITIC) was combined with the response surface method (RSM) to evaluate the interaction of the processing parameters. The results revealed that there was a synergistic effect in the combination of the microwave ripening and cellulase hydrolysis. The nutrient utilization rate was significantly improved for the functional properties of red kidney bean whole powder. Microwave treatment was found to enhance the efficiency of the cellulase hydrolysis, thus leading to the release of the soluble dietary fiber, total phenols, and antioxidant compounds. The nutritional profile of the functional powder was enhanced for the more valuable ingredient of the food applications. The optimal processing parameters were determined for the microwave ripening-cellulase hydrolysis of red kidney bean whole powder: the microwave power of 440 W, microwave time of 10 minutes, enzyme addition of 2.0%, enzyme digestion temperature of 55 °C, and enzyme digestion time of 2 h. The superior nutritional and functional properties were achieved after optimization. Specifically, the soluble dietary fiber content of the optimal red kidney bean whole powder reached 8.26 g/100 g, indicating an 87.3% increase, compared with the conventionally processed powder. The total phenol content was measured at 485.58 mg/100 g, with a 31.56% improvement over the control. The comprehensive score of the optimal product was 140.53 points, indicating its overall superiority in the nutritional quality and functional performance. The microwave ripening and cellulase hydrolysis can be expected to enhance the nutritional and functional properties of the red kidney bean whole powder. There was a significant increase in the soluble dietary fiber, total phenols, and antioxidant activity. The combined treatment improved the nutrient availability to enhance the health-promoting properties of the powder. The optimal red kidney bean whole powder can serve as a high-quality ingredient for functional foods, dietary supplements, and health-oriented products. Furthermore, there were valuable insights into the underlying mechanisms of the synergistic effects of microwave ripening and cellulase hydrolysis. Microwave treatment was found to disrupt the cell wall structure of the red kidney beans, where the dietary fiber and phenolic compounds were more accessible to enzymatic hydrolysis. In turn, the soluble dietary fiber and bioactive compounds were released in the nutritional and functional properties. The processing parameters were optimized to maximize the benefits of these treatments. In conclusion, the optimal process parameters were achieved with the significantly enhanced soluble dietary fiber content, total phenol content: the microwave power of 440 W, microwave time of 10 minutes, enzyme addition of 2.0%, enzyme digestion temperature of 55 °C, and enzyme digestion time of 2 h. The nutritional value of red kidney bean whole powder can be expanded to its potential applications in the food industry. The findings can provide a theoretical foundation and practical reference for the high-quality whole powder products of the red kidney bean, thus offering new opportunities for the utilization of nutritious legumes in functional foods and health-promoting products.

       

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