气力滚轮式多作物兼用单粒精密排种器设计与试验

    Design and experiment of pneumatic roller multi-crop dual-purpose single-grain precision seed-metering device

    • 摘要: 针对南方地区田块细碎分散、种植模式多样导致机具利用率低的问题,该研究设计了一种气力滚轮式多作物兼用单粒精密排种器。阐述了工作原理,确定了多作物兼用排种型孔轮结构参数,构建了籽粒在排种器充种、携种和投种环节的力学模型,并以玉米、油菜两种尺寸差异显著的籽粒为研究对象,吸种负压、排种轮转速为试验因素,排种器合格指数、重播指数、漏播指数为评价指标开展单粒精密排种性能试验。单因素试验确定了吸种负压、工作转速较优工作范围:玉米吸种负压为3~5 kPa,转速为12~20 r/min;油菜吸种负压为1.1~1.9 kPa,转速为15~35 r/min。在此基础上,开展二因素五水平正交旋转组合试验,结果表明:当转速为13 r/min,吸种负压为3.3 kPa时,玉米合格指数为95.63%,重播指数为3.52%,漏播指数为0.85%;当转速为23 r/min,吸种负压为1.50 kPa时,油菜合格指数为95.60%,重播指数为2.92%,漏播指数为1.48%。满足玉米和油菜单粒精密播种农艺要求,研究结果可为多作物兼用变尺度排种技术提供参考。

       

      Abstract: The low utilization rate of agricultural machinery can be caused by the fragmented and scattered farmland plots with the diverse planting patterns in southern China. In this study, a single-seed precision seed-metering device was developed with a pneumatic roller for multiple crops using theoretical analysis and bench tests. Maize and rapeseed were selected as the experimental subjects due to their significant morphological differences. A systematic evaluation was also performed on the device's adaptability. The overall structure and working performances of the device were highlighted to combine the positive and negative air pressure for the precise seed metering. The structural parameters of the seed-metering hole wheel were determined according to the normal distribution in the triaxial dimensions of the seeds. The seed-metering wheel was equipped with the spoon-shaped holes (with a diameter of 130 mm) that were tailored to each crop. Specifically, the hole dimensions were as follows: The length of 2.5 mm, the width of 2.4 mm, the depth of 1.8 mm, the suction hole diameter of 1.3 mm, the spoon head radius of 1.7 mm, the angle between the spoon tail and the horizontal direction of the suction hole was 45° for rapeseed, while the length of 15 mm, the width of 14 mm, the depth of 8.5 mm, the suction hole diameter of 4.3 mm, the spoon head radius of 7 mm, and the angle between the spoon tail and the horizontal direction of the suction hole was 30° for maize. The mechanical analysis was conducted on the seed-filling, seed-carrying, and seed-throwing. The relationships between these processes and key parameters were established, such as the air pressure and the structure of holes. Furthermore, the performance was optimized for the forces acting on seeding. Single-factor experiments identified the optimal working ranges for the suction negative pressure and rotational speed. The suction negative pressure of maize was 3-5 kPa, and the rotation speed was12-20 r/min. In this range, the qualified index of maize seeding could reach 94.88%, and the minimum values of multiple index and leakage index were 2.70% and 0.99%, respectively. The negative pressure of rapeseed suction was 1.1-1.9 kPa, and the rotation speed was 15-35 r/min. In this range, the qualified index of rapeseed seeding could reach 96.4%, and the minimum values of multiple index and leakage index were 1.11% and 1.02%, respectively. The results demonstrated that the performance of the device was achieved with high precision under diverse operating conditions. A two-factor five-level orthogonal rotation experiment was also conducted to further refine the operational parameters. Variance analysis was then used to verify the optimization. Three-dimensional response surfaces were generated using Design-Expert software. There were relationships between working negative pressure, rotational speed (experimental factors), and the qualified, multiple, and leakage index (evaluation metrics). In the corn qualification index above 94%, the stable working range was negative pressure 3.3-3.7 kPa and rotational speed 13-16 r/min. In the rapeseed qualification index above 94%, the stable working range was negative pressure 1.2-1.8 kPa and rotational speed 18-30 r/min. In maize, the qualified index was 95.63%, the multiple index was 3.52%, and the leakage index was 0.85% at a rotational speed of 13 r/min (forward speed ≈ 3.6 km/h) and suction negative pressure of 3.3 kPa. In rapeseed, the qualified index was 95.60%, the multiple index was 2.92%, and the leakage index was 1.48% at a rotational speed of 23 r/min (forward speed ≈ 3.4 km/h) and suction negative pressure of 1.50 kPa. A modular seed-metering device was developed for the single-seed precision seeding compatible with both large and small seeds. The finding can provide a strong reference to improve the quality of mechanized sowing. Technical support can also be offered for the multi-purpose use of a single machine under diverse planting patterns in the clay-heavy soils of southern China.

       

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