陈皮雾化喷施设备研发及陈化加速参数寻优试验

    Research and development of a mist spraying device for tangerine peel and parameter optimization experiments for accelerated aging

    • 摘要: 为解决陈皮陈化加工过程中存在时间久、效率低、陈皮表面陈化效果不均匀等问题,该研究设计了一种新会陈皮雾化喷施设备,利用设备在陈皮表面喷洒微生物溶液雾滴,来提高陈皮陈化的加工效果。通过对雾化喷施设施的主要结构和控制系统的设计及其关键部件选型完成了整套装备的研制。使用研制的设备进行雾化喷施试验来寻找设备运行的优化参数,首先利用陈皮放置筐内的水敏纸进行雾滴覆盖率试验,得到喷施的雾滴在陈皮放置筐各细分区域覆盖比较均匀时设备运行的有效参数为0.80 MPa,40、50 Hz和0.85MPa,60 Hz,其次通过陈皮表面雾滴沉积量试验,得到雾滴喷施之后在满足陈皮陈化过程中不发生霉变的含水率(<13%)要求时,设备运行的有效参数为0.8 MPa,50 Hz和0.85 MPa,60 Hz,最后根据陈皮放置筐内的水敏纸上雾滴大小均匀度分析,确定了陈皮表面雾滴大小均匀时的优化参数为0.8 MPa,50 Hz。结果表明,在喷雾压力为0.80 MPa、控制输送机运行速度的变频器频率为50 Hz时,陈皮雾化喷施设备的雾滴覆盖较为均匀,雾滴沉积量满足含水率要求,雾滴大小分布均匀,喷施效果较好。该研究设计的陈皮雾化喷施自动化机械装备,通过在陈皮表面喷施微生物溶液雾滴,提高了陈皮陈化效率和效果,弥补了当前陈皮陈化工艺的不足,推进了陈化加工的机械化和标准化,为相关领域的研究和应用提供了参考。

       

      Abstract: Dried tangerine peel is one of the most important ingredients in many Chinese dishes, due to its excellent medicinal properties. However, the current aging of the dried tangerine peel has been confined to the prolonged processing time, low efficiency, and uneven aging on the peel surface. Taking the Xinhui tangerine peel as the object, this study aims to develop a mist spraying device for the aging treatment. The microbial droplets of solution were sprayed onto the surface of the tangerine peel for better aging. The key components were then selected to optimize the structural parameters for the mist spraying. A twin-fluid atomization nozzle with a fan shape was selected to test the parameters, according to the particle size analyzer of the droplets. A control system was also developed for the device. The sauter mean diameter (D32) of the droplets was also determined at the various nozzle-to-surface distances. The results show that the small D32 values were represented by the uniformly fine diameters of the droplets. There was no statistically significant difference in the D32 within the nozzle-to-surface distance range of 32-38 cm, indicating the uniform distribution of the droplets. The hollow gap of the spray conveyor was set at 40 cm, which was smaller than the 55 cm radius of the storage basket. As such, the basket of the tangerine peel was prevented from falling off when passing through the gap. The control cabinet primarily consisted of three components: an industrial personal computer (IPC), a programmable logic controller (PLC), and a frequency converter (FC). In the PLC, an STM32F103 microprocessor was used to control the FC. The three-phase asynchronous motor was then regulated to drive the operation of each conveyor. The atomization spraying was also adjusted to control the solenoid valve for the constant output pressure of the air compressor via the closed-loop PID control. The RS-485 communication protocol was adopted for the data transmission and control instructions between the IPC and PLC. The graphical user IPC interface was designed using Python and the QT framework. A series of experiments was conducted on the atomization spraying to identify the optimal parameters of the equipment during operation. The coverage of the droplet was determined to evenly cover the core area of the storage basket. After that, the uniform coverage was achieved under either 0.8 MPa spray pressure with 40 or 50 Hz FC frequency, or 0.85 MPa spray pressure with 60 Hz FC frequency. Subsequently, the droplet deposition tests were performed to identify the optimal parameters at the moisture content (i.e., an increase of no more than 2 percentage points). The moisture content increased by 1.67 percentage points under 0.8 MPa spray pressure and 50 Hz FC frequency, and by1.60 percentage points under 0.85 MPa spray pressure and 60 Hz FC frequency. Both optimizations fully met the various conditions in the field. Finally, the relatively uniform size of the droplets was observed on the tangerine peel surface under 0.8 MPa spray pressure and 50 Hz FC frequency. The mist spraying was achieved in the uniform coverage of the droplets, fully meeting the requirement of the moisture content. The consistent distribution of the droplet size was also maintained for better spraying performance. The mist spraying equipment can be expected to drive the mechanization and standardization of the aging process. The finding can also provide a useful reference for the tangerine peel aging in fields.

       

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