丘陵山区胡麻联合收获割台防缠绕机理分析

    Analysis of the anti-winding mechanism for the interaction between flax stem and harvest header in hilly area

    • 摘要: 胡麻茎秆纤维素含量高、韧性强、成熟期蒴果相互交织,丘陵山区联合收获机型动力及空间布局有限,导致收获时茎秆易缠绕割台搅龙,流动性较差,针对这一问题,该研究通过构建胡麻植株离散元柔性模型,采用MBD-DEM联合仿真技术,探究普通谷物联合收割机割台关键部件(T1模型)对胡麻植株运动姿态的影响,剖析割台缠绕原因,依此提出割台防缠绕装置,再通过防缠绕割台关键部件(T2模型)对胡麻植株运动姿态的影响,进一步阐释胡麻割台防缠绕机理,最后进行田间验证试验。MBD-DEM联合仿真结果表明,T1模型初始阶段胡麻植株处于高速运动状态,部分胡麻植株被伸缩扒指作用后缠绕在割台搅龙上随搅龙高速旋转,在中后期胡麻植株处于相对平稳运动阶段,蒴果和侧枝在螺旋叶片处堆积后伴有自身旋转运动和螺旋叶片推进运动,出现植株缠绕现象;T2模型后期胡麻植株处于高速运动状态,部分植株被伸缩扒指作用后缠绕在割台搅龙上随搅龙高速旋转,加装防缠绕板后割台搅龙在输送链趴喂入口处直径增大,刮板将缠绕状植株分解后依次输送至输送链趴和过桥。田间试验结果表明:T2模型作业机总损失率为2.29%,含杂率为3.39%,试验期间缠绕率次数为0,作业效率较T1模型提升39.13%,机具作业效果好于T1模型,满足胡麻机收标准,能够解决胡麻联合收割机缠绕问题,可为胡麻联合收割机的设计试验提供一定参考。

       

      Abstract: Flax has been one of the most essential oilseed and cash crops in the northern and northwestern hilly regions of China. Flax stems are fiber-abundant and have high nutritional value in their seeds. Mechanical harvesting of flax can rely primarily on segmented picking with combined harvesting at present. However, the entanglement of flax stem during harvesting has emerged as a significant bottleneck, severely impacting harvesting efficiency and industrial development. The power and space layout of a combined harvester are limited in the hilly areas, due to the high cellulose content of flax stems, strong toughness, intertwining capsules, and fruits during maturity. The stems can be easily entangled in the conveyor churn during harvesting. Low mobility cannot fully meet the large-scale production in recent years. This study aims to investigate the influence of the key components of the header in the common grain combine harvester (T1 model) on the motion attitude of the flax plant. A discrete element flexible model of the flax plant was constructed using MBD-DEM co-simulation technology. A systematic analysis was also made to clarify the tangling mechanism of the header in the common combine harvester. An anti-entanglement plate device was proposed to solve the tangling of the header in order. The key components of the header (T2 model) were optimized to determine the motion behavior of the flax plant. The anti-entanglement mechanism of the flax header was also clarified after optimization. Finally, a field test was carried out for the verification. The simulation results indicate that there was a greater variation in the average X-axis velocity of the flax plant before 0.6 s, compared with the T1 model only. Once the flax segments entered into the high-speed movement, the average X-axis velocity minimally changed on the different segments until 0.6 to 0.85 s. The flax segments were turned into a relatively stable movement after 0.85 s. At the same time, the plants accumulated at the spiral blade, accompanied by their rotational motion and the propulsion provided by the spiral blade, leading to the entanglement of the flax stem. Before 0.45 s, minimal variation was observed in the Z-axis velocity of the flax plant segments in the T1 model. But after that, these velocities tended to change significantly within a narrow range. Specifically, the X-axis velocity of the flax plant segments was accelerated in the T2 model from 0.64 to 0.77 s. While the flax segments experienced high-speed movement from 0.77 to 1.5 s. An anti-entanglement plate was added to the header to significantly adjust the X-axis velocity. There was a minimal variation in the Z-axis velocity of the flax plant segments in the T2model before 0.55 s. But after that, these velocities tended to change significantly. Field verification demonstrates that the T1 model shared a total loss rate of 3.32%, an impurity rate of 3.57%, four instances of winding, and an efficiency of 0.14 hm²/h; The T2 model presented a total loss rate of 2.29%, an impurity rate of 3.39%, no instances of winding, and an efficiency of 0.23 hm²/h, indicating a 39.13% improvement in the operational efficiency over the T1 model. The operational performance of the T2 model fully met the requirement of the flax harvesting. The finding can also provide valuable insights for the design and testing of flax combine harvesters.

       

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