气吸式排种器扁平种子吸附姿态调节机构设计与试验

    Design and experiments of the flat seed-adsorbing posture adjustment mechanism for the air-suction metering device

    • 摘要: 针对气吸式排种器在进行扁平形状种子排种时,充种性能不稳定,排种效果不佳的问题,该研究以扁平玉米种子为作业对象,从种子的吸附姿态调节入手,设计一种具有倾斜凸台式取种结构的气吸式排种器。对排种器的倾斜凸台作业过程进行理论分析和设计计算,针对平面盘、凹槽盘和凸台盘3种排种盘的作业过程进行离散元仿真分析,结果表明:凸台盘对种群的扰动能力、离散程度和扭矩高于其他排种盘,倾斜凸台在取种过程中能够改变种子的姿态,实现种子扁平面与吸孔表面间的平行吸附。台架试验结果表明,凸台盘的单粒吸附率优于凹槽盘和平面盘,随着前进速度升高,单粒吸附率先增大后减小,8 km/h时达到最高值91.70%;随着负压增大,单粒吸附率变化趋势相同,3 kPa时达到最高值90.84%;凸台盘的稳定吸附率和平行吸附率随速度增大出现小幅降低,随负压增大逐渐升高并在3 kPa趋于稳定,凸台盘的吸附性能优于其他两种排种盘,同时3种排种盘在取种时的平行吸附率与投种位置的稳定吸附率呈正比。前进速度4~8 km/h时,凸台盘的排种合格率稳定在98%以上,随后逐渐下降,12 km/h时降至93.18%;田间试验结果表明,排种器作业性能随前进速度升高而降低,12 km/h时,凸台盘的合格率降为90.34%,漏播率升高至6.52%,满足精密播种要求。倾斜凸台式取种结构能够对扁平种子吸附姿态进行有效调节,提高吸附稳定性和排种器作业性能,研究结果可为扁平种子高速精量取种提供技术参考。

       

      Abstract: An air-suction metering device has been widely used to improve the performance of large-size seed crop planting. Among them, the flat seeds cannot fit with the suction hole in an air-suction metering device, due to the irregular structure and large difference in size. The low stability of adsorption can lead to low seeding performance in this case. There are the horizontal and vertical adsorption postures of the flat corn seeds and the suction surface in the traditional air suction seed metering device in the pre-test. The adsorption posture of the seeds has also posed an important influence on the filling and seeding performance. Specifically, the higher the horizontal adsorption ratio is, the better the filling and seeding performance is. In this study, a new air-suction metering device was designed with an inclined convex structure for the seed picking, in order to adjust the adsorption posture of flat corn seeds. A stable adsorption posture was then reached to separate from the population for high seeding accuracy. The corn seeds were first graded, according to the triaxial dimensions. The flat seeds were then selected to divide into circle and length flat forms. A theoretical analysis was also carried out for the operation process of the inclined convex seed metering device. A force analysis was performed on the flat seeds and convex collision, in order to clarify the influence mechanism of the inclined convex on the posture of the flat seeds during the filling process. Three types (plane, groove, and convex) of discs were utilized for the discrete element simulation. Simulation results showed that the convex disc was achieved in the maximum disturbance ability, dispersion degree, and torque, compared with the rest. The tilted convex plate was used to change the attitude of the seed during the seed picking. The parallel adsorption was then realized between the flat surface of the seed and the suction surface. A bench test was carried out under different operating parameters. The results showed that the single adsorption rate of the convex disc was significantly better than that of the groove and plane disc. Moreover, the single adsorption rate first increased, and then decreased with the increase of forward speed and negative pressure, reaching the highest value of 91.70% at 8 km/h, and 90.84% at 3 kPa, respectively. The stable and parallel adsorption rate of the convex disc decreased slightly with the increase of the speed, whereas, increased gradually with the increase of negative pressure, where was tended to be stable at 3 kPa. The adsorption performance of the convex disc was better than the rest. At the same time, the parallel adsorption rate of the three seed discs was also proportional to the stable adsorption rate. Specifically, the qualified rate of the convex disc was stable at 98%, and then gradually decreased to 93.18% at 12 km/h, particularly at the forward speed of 4-8 km/h. The field tests showed that the lowest qualified rate of the convex disc was 90.34%, and the highest missing rate was 6.52% at the speed of 12 km/h. The convex-type seed metering device can fully meet the requirements of precision sowing. The inclined convex seed-picking structure can be expected to effectively adjust the adsorption posture of flat seeds for better adsorption stability and the working performance of the seed-metering device. This finding can also provide the technical reference for the high-speed and accurate seed-picking of flat seeds.

       

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