双充种室大蒜单粒取种装置设计与试验

    Design and experiment of the garlic seed metering device with double seed-filling chambers

    • 摘要: 针对当前大蒜机械化播种单粒合格率低、漏充率高的问题,该研究设计了一种双充种室大蒜单粒取种装置。通过分析与计算,确定了取种装置关键部件参数,阐述了双充种室结构可降低蒜种漏充的作业机理。采用EDEM软件进行了单因素仿真试验,分析了一级取种勺速度、种层厚度对充种性能及种群规律的影响,得到第二充种室内充入蒜种与被清掉蒜种的速度变化关系,证明了装置设计合理性。运用Box-Behnken中心组合试验方法,以一级取种勺速度、取种速比、种层厚度作为试验因素,以单粒合格率和漏充率作为评价指标,开展了三因素三水平正交试验。利用Design-Export 8.0.6数据分析软件,建立各试验因素与评价指标的数学回归模型,并对试验因素进行了参数优化。圆整后一级取种勺速度为0.12 m/s、取种速比为0.75的条件下,种层厚度范围为360~390 mm开展室内验证试验,单粒合格率、漏充率、重播率均值分别为95.38%、1.18%、3.44%,变异系数分别为0.32%、6.11%和4.15%,验证试验结果与模型预测值相对误差小于5%。品种适应性试验试验结果表明取种装置对3类供试大蒜Ⅱ级蒜种适应性较优,蒜种机械损伤率为0.52%,符合标准要求。田间试验结果与优化结果一致,作业效果优于现有爪式循环、勺链式、轮勺式大蒜单粒取种装置,该研究可为解决大蒜播种机取种漏充问题提供指导参考。

       

      Abstract: Abstract: Garlic is one of the most important economic crops widely planted with an annual planting area of 10 million mu in China. However, there is a relatively low mechanization level of garlic planting at present, particularly with high labor intensity and low efficiency. In this study, a garlic seed metering device with a double seed-filling chamber was designed for the better performance of mechanized sowing, including a high single seed rate, and a low missing rate of garlic. The device was composed mainly of a seed box (first seed-filling chamber), transmission shaft, transmission chain, sprocket, seed picking spoon, seed guard plate, second seed-filling chamber, and guiding port components. A systematic analysis was also made on the main structural parameters and working principles of device ware. An optimal arrangement was proposed for the series combination of the front and rear seeding spoon and the coordinated seeding ware. The speed of the first and second spoon was required to meet a reasonable seed takking speed ratio. The reason was that the number of garlic seeds was required not less than one in the second seed-filling room after the first spoon extracting garlic seed, in order to gain a low missing rate of garlic seeds. At the same time, a new mechanism was proposed to explain the decrease in the missing rate of garlic seed in the double seed-filling chamber. A discrete element software EDEM was used to analyze the influence of the speed of the first spoon and the thickness of the seed layer on the filling performance. The results show that the optimal seeding speed and thickness of the seed layer were beneficial to the filling of seeds. A kinetic model was established for the garlic seed filling and removal. The speed-time curve of garlic filling and removal was then determined in the second seed filling chamber. A piece of self-developed equipment was selected to verify the obtained data. A Box-Behnken central composite experiment was conducted to obtain the optimal working parameters for the garlic seed metering device with a double seed-filling chamber. A three-factor three-level orthogonal experiment was also carried out, where the first order spoon speed, seed speed ratio, and seed layer thickness were taken as the influence factors, while the single seed qualified rate and the missing rate of garlic as the response indexes. A mathematical regression model was then established for the test factors and evaluation indexes after each experiment using Design-Export 8.0.6 data analysis software, where the parameters were optimized. Specifically, an optimal combination was achieved, where the speed of the first seed taking scoop was 0.12 m/s, the seed speed ratio was 0.75, and the seed layer thickness ranged from 360 to 390 mm. An indoor verification test was also carried out to verify. In this case, the single seed qualified rate, the missing rate, and the replay rate were 95.38%, 1.18%, and 3.44%, respectively, and the coefficients of variation were 0.32%, 6.11%, and 4.15%, respectively, particularly, the relative error between the verified and predicted value was less than 5%. Furthermore, the mechanical damage rate of garlic seed was 0.52%, indicating the better adaptability to 3 types of garlic Ⅱ grade seeds. The field test demonstrated that the data was consistent with the optimized one, indicating better performance than the previous device. This finding can provide sound guidance and reference to deal with the leakage of garlic planter.

       

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