单垄单行甘薯联合收获机薯秧分离机构设计与参数优化

    Design and parameter optimization of sweet-potato-stalk separator for single row sweet potato combine harvester

    • 摘要: 针对中国甘薯联合收获机作业薯秧分离机构分离不彻底、甘薯损伤数量多、茎秆缠绕机具部件等亟待解决的问题,该文基于自走式甘薯联合收获机设计了一种结构简单、摘净率高、伤薯率低以及防茎秆缠绕的薯秧分离机构。根据设计计算确定了分离机构结构参数,其中挖掘输送装置总长度为2 050 mm,水平倾角为24o;主动轴和摘辊半径分别为18、36 mm;输送装置下层杆条与摘辊间距为27 mm,最上端与摘辊之间距离为251 mm。经过理论分析明确了甘薯的运动特性及其影响作业质量的主要工作参数机具前进速度、主动轴转速、输送装置水平倾角。通过薯秧分离试验发现在甘薯收获期薯秧分离力与其含水率变化规律符合二次函数关系,进一步开展田间试验借助Box-BenhnKen的中心组合设计方法选取主要工作参数对摘净率和损伤率的影响并作试验设计,以此为基础开展三因素三水平一次回归正交试验。在DESIGN EXPERT中使用响应曲面法分析各因素对摘净率和损伤率影响效应并对回归模型的参数进行优化。当田间试验取最优参数组合机具前进速度1.2 m/s、主动轴转速895 r/min、输送装置水平倾角24°时,摘净率和损伤率分别为98.14%、2.76%,分离效果满足甘薯收获要求。该研究也为其他土下果实联合收获作业果秧分离机构提供思路。

       

      Abstract: Now the separation of sweet-potato-stalk separator of sweet potato combine is incomplete in China, the number of sweet potato damage is large, blockage of soil block and components of stalk entanglement are urgently solved. This paper designed the sweet-potato-stalk separator of simple, high-extraction rate, low-damage rate and anti-soil blockage. It mainly consisted of excavation and conveying parts, transmission parts, picking roll and conveyor bar lifting chain. According to design calculation and growth characteristics of sweet potato, main structure-parameters of separator were determined, in which length of excavating part was 382 mm; length of conveying device was 1 668 mm, horizontal inclination of conveying device was 24°; radius of driving shaft and picking roll was 18 and 36 mm respectively; distance between lower layer bar and picking roll was 27 mm, and distance between uppermost end and picking roll was 251 mm. In terms of operation process of sweet-potato-stalk separator, sweet potato mixture was thrown from highest point of conveying device at a determinate inception speed into picking roll. For convenience of theoretical analysis, sweet potato mixture regarded as a particle, regardless of interaction between mixtures. Motor process could be regarded as oblique projectile motion. Analysis of movement characteristics of sweet potato, ascertaining main work-parameters of sweet-potato-stalk separator was moving speed of machine, rotation speed of driving shaft and angel of between delivery device and horizontal. Through experiment of sweet-potato-stalk separation, it found that moisture content of sweet-potato-stalk decreases all time during harvest period, while changing of separating force increased first, then decreased, and finally flattened out, and mathematical model of relationship between moisture content of sweet-potato-stalk and separating force conformed to quadratic function. With Box-BenhnKen, central combination design method selected effects of 3 main work-parameters on extraction rate and damage rate of sweet potato and conducted experimental design. Based on this, one-time three-factor and three-level regression orthogonal experiment carried out. Experimental sweet potato planting mode single ridge single row, soil clay, and soil moisture content 22.8%. Since self-propelled sweet potato combine harvester contained three-stage soil potato separation device and forward system was crawler chass, test ground could be very good to meet harvest requirements. In accordance with test results, regression analysis of extraction rate and damage rate of sweet potato in DESIGN EXPERT was carried out, and significant level of each factor was determined. According to contribution rate of factors, 3 parameters were identified for primary and secondary order of influence of extraction rate and damage rate. The result was angel between delivery device and horizontal>moving speed of machine>rotation speed of driving shaft. Response surface method used to establish quadratic polynomial mathematical model of influence of parameters. The optimal combination of field trial parameters was that moving speed of machine was 1.20 m/s, rotation speed of driving shaft was 895 r/min, and angle between delivery device and horizontal was 24°. Extraction rate and damage rate of optimal parameter combination field test results were 98.14% and 2.76%, respectively, and separation effect satisfied sweet potato harvest requirement. The study also provides ideas for other fruit-seed separation operations.

       

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