涵道风扇式高地隙杂交水稻制种授粉机设计

    Design of ducted-fan pollination machine based on high-clearance chassis for hybrid rice

    • 摘要: 为了寻求更高效、更可靠的辅助授粉方法,以利于实现杂交水稻制种的全程机械化,该文设计了一种涵道风扇式高地隙杂交水稻制种授粉机,采用计算流体力学技术对涵道风扇式授粉器的流场特性进行仿真研究与试验分析,并试制了样机,根据仿真试验得到的授粉器优选参数,进行了田间验证试验。试验结果表明,在授粉机行走速度为1.5 m/s及授粉器电机转速为 9 000 rad/min条件下,单位视野内母本厢花粉采集点的花粉平均粒数为8.39粒(杂交水稻制种农艺上要求至少有3粒花粉),较好地满足了杂交水稻制种授粉对花粉数量的最低要求。安排了涵道风扇式高地隙杂交水稻制种授粉机赶粉与农用无人机赶粉的实际生产作业对比试验,测得2种授粉方式的结实率分别为44.2%、42.7%,两者作业效果相近,说明所设计的涵道风扇式高地隙杂交水稻制种授粉机能满足杂交水稻制种的实际生产需要。该研究为杂交水稻制种机械化提供了参考。

       

      Abstract: Pollination is a key process in the hybrid rice seed production. At present, the traditional artificial assisted pollination is still the main method of hybrid rice seed production in China. Traditional artificial assisted pollination methods have some disadvantages, and they are not conductive to the realization of full mechanization of hybrid rice seed-making. In order to find a more efficient and more reliable auxiliary pollination method to facilitate the full mechanization of hybrid rice seed production, a ducted-fan pollination machine based on high-clearance chassis for hybrid rice was designed in this paper. The flow field characteristics of ducted-fan-pollinator were simulated and analyzed by using computational fluid dynamics technology (CFD). The simulation and measurement airflow field results showed that, when the motor velocity of ducted-fan pollinator was 9 000 rad/min, the uniformity of air velocity distribution was better and the average wind velocity was 4 m/s at 6.0 m from the air outlet. It satisfied the minimum requirements for pollen lifting and suspension transportation during hybrid rice pollination. In addition, the ducts played a certain role in enclosing the airflow formed by the rotor rotation, and avoided the airflow formed by the rotor rotation to diffuse around in a certain area. A prototype had been trial-produced accordingly. Field validation tests were carried out by optimizing the parameters of the device. The ducted-fan pollination machine was composed of high ground clearance power chassis, micro gasoline generator, DC power supply, truss, truss automatic leveling device, ducted-fan start-up controller, truss lifting mechanism and several ducted-fan-pollinators. The chassis clearance was 1.7 m, the wheelbase was 2.4 m. The tread was 2.5 m, which could span one compartment of male parent. And the truss width was 11.0 m. The coverage width of single pollination operation could reach 31.5 m. Under the walking velocity 1.5 m/s, the operation efficiency could reach 7 hm2/time (30 minutes for each pollination). The results showed that under the conditions of 1.5 m/s walking velocity and 9 000 rad/min motor revolving velocity of the pollination machine, the average number of pollen grains was 8.39 grains in the pollen collection point of the female parent compartment in the unit visual field, which satisfied the minimum requirement of hybrid rice seed production and pollination (at least 3 grains of pollen were required in the agronomy of hybrid rice seed production). A comparative experiment was conducted on the actual production of hybrid rice pollination by ducted-fan pollination machine based on high-clearance chassis and agricultural UAV. The results showed that the seed-setting rates of the 2 pollination methods were 44.2% and 42.7% respectively. The results of the 2 operations were similar, which showed that the designed ducted-fan pollination machine based on high-clearance chassis for hybrid rice could meet the actual production requirements of hybrid rice seed-making. This study provides a reference for the mechanization of hybrid rice seed production.

       

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