基于EDEM的家用榨油机压榨腔工作性能仿真研究

    Simulation study on working performance of pressing cavity of household oil press based on EDEM

    • 摘要: 为改善榨油机出油率,利用CATIA建立压榨腔三维模型,在EDEM中构建家用榨油机压榨腔的破碎仿真模型,采用多指标三水平三因素的正交试验探究家用榨油机压榨腔压榨花生工作性能与榨杆转速、物料投放量、榨杆螺距三者的关系,利用极差法分析影响因素对各指标的主次顺序,通过矩阵分析得到物料颗粒黏结键断裂比例、理论出油率与三因素的各层结构矩阵以及2个指标值的权矩阵,并计算得到各因素各水平的权重。根据权重大小确定各因素对压榨腔总体工作能力影响主次顺序以及最优工作方案。结果表明:物料黏结键断裂比例的影响因素主次顺序为:榨杆转速>物料投放量>榨杆螺距。随着榨杆转速的增大黏结键断裂比例不断增大;随螺距的增大先减小后增大;随物料投放量的增加不断减小。理论出油率的影响因素主次顺序为:榨杆转速>物料投放量>榨杆螺距,随着转速的增加理论出油率大小逐渐增加,随着投放量的增加不断减小;随着榨杆螺距的增加而逐渐增加。通过矩阵分析,各个因素对正交试验的指标值影响的主次顺序为:A(榨杆转速)>B(物料投放量)>C(榨杆螺距),因素A3、B1、C3的权重最大,故压榨腔最佳方案为A3B1C3,即榨油机压榨腔压榨花生最佳工作参数为:榨杆转速80 r/min,单次投放量100粒,榨杆螺距6.3 mm。经验证试验验证,矩阵分析所得最佳工作参数条件下的花生出油率为45.20%,高于其余9组方案,故仿真所得结果具有合理性,为小型家用榨油机改良,油脂工业生产、榨油机械制造业升级奠定理论基础。

       

      Abstract: To improve the oil extraction rate of oil press, the three-dimensional model of press chamber was established by CATIA. The crushing simulation model of the press chamber of the domestic oil press was built by EDEM. Orthogonal experiment with multiple indices, three factors was used to explore the relationship between the work performance of squeezing peanuts in the press chamber of the household press. And the rotation speed of the press rod, dosage quantity and the screw pitch of the pressing rod. The range method was used to analyse the primary and secondary order of the influencing factors. Through matrix analysis, the fracture ratio of material particle bond fracture, the theoretical oil yield and the three-factor structure matrix were obtained. It included index layer matrix M, factor layer matrix T and horizontal level matrix S. The weight matrix of two index values were obtained then, and the weight of each factor level was calculated. According to the results, the influence of various factors on the overall working capacity of the press chamber optimal working scheme was determined by the primary and secondary order. The results showed that the primary and secondary subsequence of factors of material bond fracture ratio was: press rod speed > dosage quantity > press rod pitch. With the increase of the rate of press rod, the fracture ratio of the bond was larger. With the growth of screw pitch, it decreased first and then increased. With the growth of the amount of material, the quantity of material was decreasing. And for the evaluation index of the material bond fracture ratio, the optimal combination was A3B1C3. The order of influencing factors of theoretical oil yield could be seen as: press rod speed > dosage quantity > press rod pitch. With the growth of rotational speed, the theoretical oil yield increased gradually. With the growth of screw pitch, it decreased first and then increased. With the growth of the screw pitch of the press rod, it increased gradually. And for the evaluation index of general oil production rate, the optimal scheme was A3B1C2. Through matrix analysis, the order of the influence of each factor on the index value of the orthogonal test is A (press rod speed) > B (dosage quantity)>C (press rod pitch). The weight of factor A3, B1, C3 was the largest. Therefore, the best scheme for press chamber was A3B1C3. That was to say, the optimum working parameters of the press cavity of the press machine were as follows: the rotation speed of the press rod was 80 r/min, the dosage quantity was 300 grains per minute, 6.3 mm was obtained as the press rod. Verify by verification test, the oil yield of the nine groups were 42.67% and 41.25%, and 40.65% and 44.05%, and 41.83% and 42.05%, and 43.85% and 43.96%, 43.06% respectively. The oil yield of peanut was 45.20% under the optimum working parameters obtained by matrix analysis and it was higher than the other 9 clusters. The results above verified that the simulation results were reasonable.

       

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