基于广义灰关联的农机离合器可靠性分析

    Analysis on reliability of agricultural machinery clutch based on generalized grey relational method

    • 摘要: 为具体分析离合器总成中各部件对其工作的影响程度,在农机离合器可靠性分析中引入灰关联分析法,结合离合器失效形式建立灰色关联模型,确定了离合器可靠性评定序列,通过Matlab绘制数据折线图比较各采样序列与特征行为序列的逼近程度,以获取最优样机序列。分析中发现当采用传统灰关联法评定离合器总体可靠性时,分析得出结果10号数据样本为最优样机指标序列,其所含碟形弹簧变形特性,主从动盘轮毂强度,花键的机械效率三个指标均低于所设定的行为特征序列。但考虑到灰关联分析法在各评定指标点分布离散度高时,不能全面反映评定对象的序列特性,而采用广义灰关联分析法分析时,其绝对灰关联法可从曲线间的相似性角度,分析采样序列与特征序列的关联程度;相对灰关联法从曲线相对变化率角度阐述曲线间的关联性;综合灰关联法可整体考虑曲线间的相似性与接近性,评价视角更为全面、合理。其分析结果最优序列为只有主从动盘温度特性、减震弹簧抗震特性两个指标低于特征行为序列的7号序列。与10号样本序列进行对比,7号样本序列的两个指标的重要度相对较小,故综合判定7号样本数据为最优解。最后,两种方法的分析结果与离合器生产现场失效统计数据做对比后得出,广义灰关联分析法所得最优解更贴近工程实际,该分析可为同类产品的可靠性研究提供参考。

       

      Abstract: Abstract: China is a large agricultural country, and the tractor is the main agricultural machinery; therefore, its automation degree can represent the level of agricultural mechanization in a country to a large extent. As the core driving part of the tractor, clutch is directly connected with the engine, transfers power by the friction torque of master-slave movable sheets, and realizes the working state of the vehicle powertrain system through the clutch engaging and disengaging. Clutch reliability is worth attention due to that the quality of its separation and bonding directly affects the quality and safety of vehicle shift, however, current study on the clutch is mainly in terms of engagement and gear shifting impact, more emphasis is on the research of the individual parts, and there are few attentions in the analysis of the assembly characteristics for the clutch. The reliability of the clutch assembly cannot be separated from the interaction between the components. Gray relational theory is used to explore the actual movement laws, and mainly according to the known information, it uses the sequence operator to further extract valuable information to realize the correct description and effective monitoring of system behavior and evolution law. After the investigation of the actual working conditions of the clutch, the structural failure of the clutch is mainly attributed to 20 factors. Among the verified factors, strength, stiffness, damping, and heat resistance of key parts of clutch are selected as the research targets. In order to analyze the influence of the components on the clutch, the three-dimensional model of the clutch is established in UG (Epigraphics NX, UG)according to the specific structure of the clutch. Considering the failure form, production process, test engineering and customer feedback of clutch, the performance index of the clutch is treated according to the mathematical model of the subjective comprehensive evaluation, the clutch grey correlation model is established, and the reliability of the clutch is determined. Then, the reliability of the clutch is evaluated. Firstly, 12 sets of virtual prototype sequences are selected as the sample data in the ANSYS-workbench simulation environment, and the approximation degree of each sampling sequence and the characteristic behavior sequence are compared through the data line diagram drawn in Matlab, in order to obtain the optimal prototype sequence. When the traditional grey correlation method is used to evaluate the overall reliability of clutch, the No. 10 sample is better, including the disc spring deformation characteristics, master-slave wheel hub strength, and mechanical efficiency of spline, which 3 indicators are below the set of behavior feature sequence. But this method is not suitable for indicators dispersed distribution, object sequence characteristics cannot be fully reflected, and it is prone to generate miscarriage of justice due to that the sequence of local data value is too large. When the generalized grey incidence analysis method is adopted, the correlation degree between the sampling sequence and the characteristic sequence is analyzed from the angle of the curve by using the absolute grey correlation method; and the correlation between curves is described by the relative grey correlation method from the angle of relative change rate of curve. The similarity and proximity between the 2 curves are analyzed according to the gray correlation method, and the No. 7 sample is determined as the optimal virtual prototype sequence. Compared with the No. 10 sample sequence analysis results, in the No. 7 sample series, the temperature characteristics of the master-slave disk and the seismic characteristic of shock absorber spring are below the characteristic behavior sequence. Comparing the analysis results of the 2 methods with the statistics of the clutch production site, the optimal solution of generalized grey relational analysis method is more close to the practical engineering, and this analysis method can provide a reference for the research of similar products' reliability.

       

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