油菜籽漏播螺管式补种器设计与试验

    Design and experiment on spiral-tube reseeding device for loss sowing of rapeseed

    • 摘要: 针对油菜籽气力式精量排种器产生的漏播补种问题,设计了螺管式补种器并建立了补种器工作转速与漏播系数的关系模型。确定了螺管式补种器工作原理及主要结构参数,运用EDEM(discrete element method,离散元法)仿真对螺管式补种器模型和3D打印试制的螺管式补种器分别开展排种量与转速关系的试验研究。试验结果表明:螺管数量为7的螺管式补种器工作转速在25~180 r/min时,其排种量与转速线性相关系数为0.99,每个螺管当量排种量为1.7~1.9粒,当量排种稳定变异系数≤6%,排种破损率<0.5%,螺孔无堵塞。利用该螺管式补种器排种量与转速特性,结合基于时变窗口的漏播实时检测方法,建立了螺管式补种器工作转速与漏播系数的关系模型,在当前时间窗口内实现了变量补种。在40型孔油菜籽气力式精量排种器漏播实时检测与自补种一体化的试验研究表明:精量排种器转速在15~30 r/min范围内不同漏播状态下,漏播自补种系统在当前时间窗口内能够实现变量补种,漏播补种率达100%,补种后粒距漏播指数为0,消除了漏播的发生。该研究可为油菜等小粒径种子精量排种器产生的漏播进行补种,为提高精量播种机的播种质量与效率提供参考。

       

      Abstract: Abstract: Loss sowing phenomenon is inevitable for rapeseed pneumatic precision metering device. For the small size and light quality, it is not easy to observe the metering process; when rapeseed emerges, carrying out artificial reseeding or transplanting is both labor-intensive and adversely affecting the farming season. It will increase the complexity of structures, increase costs, and slow down reseeding response by using pneumatic precise metering device to reseed. In order to solve this problem, a new kind of structure of spiral-tube reseeding device for rapeseed was presented. The working principle, main structure and performance parameters of spiral-tube reseeding device were analyzed. This spiral-tube reseeding device was able to complete these operations such as seed filling, protecting, taking and releasing automatically with the help of the liquidity of rapeseed and gravity. It took a short trip and less time. By using the discrete element method software EDEM(discrete element method), experiments were taken to analyze the relationships between seeding quantity and rotation speed of spiral-tube reseeding device. Meanwhile, tests were also carried out for spiral-tube reseeding device which was manufactured by using three-dimensional (3D) printer. The test indicated that when the rotation speed of seven-spiral-tube reseeding device was 25-180 r/min, the linear correlation coefficient between seeding quantity and rotation speed was 0.99. The equivalent seeding quantity of each hole was 1.7-1.9 grains. Its stability variation coefficient was no more than 6% and the seeding damage rate was less than 0.5%. There was no hole blocked. It was quick and easy to reseed by taking this spiral-tube metering device for reseeding. Combined the characteristic of seeding quantity for spiral-tube reseeding device with loss sowing detection in real time by time-varying window, the relationship model between reseeding rotation speed of spiral-tube reseeding device and loss sowing coefficient was established. This achieved a variable reseeding in the current time window. Tests were carried out on the JPS-12 testbed of the pneumatic rapeseed precision metering device. During the test, 10 holes were detected as one time window by using forty-hole rapeseed precision metering device. Spiral-tube reseeding device lagged behind rapeseed precision metering device by 500 mm. The theoretical loss sowing coefficient of rapeseed precision metering device was set as 0, 0.3, 0.5, 0.7 and 1.0, and the tested were taken out respectively at the different rotating speed of 15, 18, 21, 24, 27 and 30 r/min. According to the rotation speed of metering device, conveyor belt speed was set differently in order to ensure a fixed seeding spacing in the course of test. Loss sowing coefficient within a time window was got by the method based on time-varying window of loss sowing real-time detection. If the loss sowing coefficient was bigger than or equal to the loss sowing coefficient threshold, a stepper motor drove spiral-tube reseeding device to reseed variably in the current time window. The test on testbed showed that when the speed of pneumatic precision metering device was within 15-30 r/min at different loss sowing states, spiral-tube reseeding device could adjust its working speed to realize the required amount of loss sowing in the current time window automatically. Tests showed that reseeding times was equal to metering device's equivalent loss sowing quantity within the current time window. The rate of successful reseeding was 100%. And the filling seeds by spiral-tube reseeding device were uniformly distributed within the reseeding distance. The largest seeding spacing was less than 1.5 times theoretical metering seeding spacing after reseeding. The loss sowing index of seed spacing after reseeding was zero, namely no loss sowing phenomenon after reseeding. The device proposed in this study can reseed effectively for small seed precision metering such as rapeseed to remove loss sowing and improve the quality of sowing.

       

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